SOYER Stud Welding Machine ( BMS-10N )
RM30,100.00
The BMS-10N SOYER stud welder can be used for both mobile and stationary application. It is optimally suitable for being operated with welding guns, welding heads and bench welders with manual or automatic stud feed and allows high-quality stud welded joints to be produced.
| Welding Range | M3-M10 or 3-10mm with steel and stainless steel, M3-M8 or 3- 8mm with aluminium and brass depending on respective requiremments |
| Welding process | Capacitor discharge process ( CD ) as per EN ISO 14555 with gap contact welding |
| Standard gun | PS-3 Positioning welding gun |
| Power source | Capacitor battery |
| Chaarging capacity | 88,000 uf |
| Charging voltage | 55-220v, infinitely variable up/down |
| Welding time | 0.001-0.003 seconds |
| Welding sequence | Up to 20 studs/min , depending on stud diameter |
| Mains supply | 115/230V 50/60 Hz 8-16 A |
| Dimensions | 430 x 220 x 430mm ( W x H X D ) |
| Weight | 21 kg |
WHAT IS STUD WELDING?
Stud welding allows metal fasteners such as weld studs, weld pins and tapped studs, to be welded onto another metal object using an arc at lightning speed. An arc is produced between the end of the stud and the surface of the workpiece, melting both parts. The stud is then forged into the molten pool. The material solidifies and the stud is welded. The weld is uniform and has complete fusion across the flange. As the whole surface of the weld stud is joined with the workpiece, the resulting weld joint is stronger than the stud or parent material.
Since no holes are punched in the sheet, the workpiece is not weakened and corrosion problems are minimized. When welding the stud, access is only required from one side which means that component handling is considerably facilitated, especially as regards establishing an earth connection.
This absolutely leakproof, hole-free and decorative joining technique is used in many everyday objects and facilitates their handling. Be it coffee machines, cooking pots, flat irons, steam cookers or even in vehicles and roofing – many things would be impossible without stud welding.
With the development of the patented “SRM Technology®” procedure (patent no. 10 2004 051 389) it has even been possible to replace many areas of glueing, riveting, punching and drilling.
ADVANTAGES:
Wide range of use from Ø 2 mm up to Ø 25 mm
Complete fusion, hence high strength
Weldable even on thin sheet metal
No or only very little reverse marking
No changes in material such as deformation or distortion
No drill holes required, hence no leaking
Corrosion problems can be minimized
Access to parts only required from one side
Various material combinations possible
No time and cost consuming preparatory and finishing works necessary
Fast and easy operation ensure high productivity
Can be easily automated with standard weld studs
DETAILS OF SRM STUD WELDING
WITH A ROTATING MAGNETIC FIELD
The patented stud welding process in the radial symmetrical magnetic field (patent no.: 10 2004 051 389) in conjunction with the innovative HZ-1 universal weld stud featuring a plane end face and centring tip enables the safe and clean welding of weld studs up to M16. In this process, the use of ceramic rings is no longer needed.
This procedure opens up whole new possibilities especially in automated stud welding plants and large-scale component production.
