SOYER Stud Welding Machine ( BMK-16I )
RM53,200.00
The new BMK-16i SOYER stud welder with outstanding quality and performance features represents the furture state of stud welding technology. The all-digital stud welder with computer intelligence guarantees absolutey uniform and reproducible functional sequences for optimum welding results. The modular construction in useful and easy-to-service compact housing , the morden design and progressive technology provide the SOYER stud welder with its unique appearance. The BMK-16i stud welder is universally applicable and combines in a compact case the following stud welding methods.
– Drawn arc stud welding
– Stud welding with protective gas
– Short-cycle drawn arc stud welding
and welding systems
– Stud welding
– Nut welding
– Electrode welding
– TIG welding
Additional performance features of the BMK-16i stud welder include:-
| ■ Development and production fulfil all prescribed safety targets such as – the latest safety and accident prevention regulations (Act on the Safety of Technical Working Equipment)- electromagnetic compatibility (EMC Act)- European regulations (EU Directive on Machinery) | ■ Constant current controller (current fluctuation control) |
| ■ Certificate proof of mentioned safety targets | ■ Interface for signal interchange with other external control systems (optional simple and low-cost retrofitting possibility with an automatic module for semi- and fully automatic stud feed) |
| ■ Extremely simple operator guidance via sophisticated membrane keyboard with clear symbols for all necessary parameter inputs | ■ LED display panel with control function of all operational states |
| ■ CE mark and safety mark for verified safety | ■ Self-protecting device in case of excess temperature or excessive welding sequence |
| ■ Welding current variably adjustable | ■ Computer check on operability and simulated program run of all setting parameters on stud welder and gun without welding current |
| ■ Shielding gas preflow time variably adjustable | ■ New abrasionproof, scratch-resistant and anti-soiling plastic film coating on the front panel to protect all inscriptions even after many years of use |
| ■ Welding time and preweld current time variably adjustable | ■ Table at the front panel showing standard values for all common stud types and diameters |
| ■ High-dynamic regulation of the welding process | ■ Integrated quality control (option) |
| ■ High clock frequency of 30 kHz | ■ Operating range with short-cycle drawn arc welding: M3 – M10 or 2 – 10 mm in diameter |
| ■ Integrated inert gas operation mode | ■ Operating range with drawn arc welding: M3 – M16 RD or 2 – 13 mm in diameter |
| ■ Low connected load and low weight | ■ Operating range with inert gas operation: M3 – M12 or 2 – 11 mm in diameter |
| ■ High welding current of 1000 A for stud welding | |
| ■ High welding current of 300 A for electrode welding and 100 A for TIG welding | |
Technical Specification
| Welding Range | M3-M16 RD or 2-13mm in diameter |
| Material | Steel , stainless steel, heat resistance steel ( aluminium and brass conditionally, depending on the respective requirements ) |
| Standard gun | PH-2L positioning welding gun |
| Welding current | 300-1000A, adjustable and regulated with stud welding, 40-300A, adjustable with electrode welding , 40-100A, with TIG welding |
| Welding time | 3-1000ms with stud welding |
| Welding sequence | up to 30 studs/min, depending on stud diameter |
| Mains supply | 3x415v-50/60Hz-32AT, other voltage on request |
| Dimensions | 335 x 440 x 700 mm ( w x h x d ) |
| Weight | 36.5kg |
| Colour | RAL 5009 azure-blue |
SOYER Stud Welding Machines
WHAT IS STUD WELDING?
Stud welding allows metal fasteners such as weld studs, weld pins and tapped studs, to be welded onto another metal object using an arc at lightning speed. An arc is produced between the end of the stud and the surface of the workpiece, melting both parts. The stud is then forged into the molten pool. The material solidifies and the stud is welded. The weld is uniform and has complete fusion across the flange. As the whole surface of the weld stud is joined with the workpiece, the resulting weld joint is stronger than the stud or parent material.
Since no holes are punched in the sheet, the workpiece is not weakened and corrosion problems are minimized. When welding the stud, access is only required from one side which means that component handling is considerably facilitated, especially as regards establishing an earth connection.
This absolutely leakproof, hole-free and decorative joining technique is used in many everyday objects and facilitates their handling. Be it coffee machines, cooking pots, flat irons, steam cookers or even in vehicles and roofing – many things would be impossible without stud welding.
With the development of the patented “SRM Technology®” procedure (patent no. 10 2004 051 389) it has even been possible to replace many areas of glueing, riveting, punching and drilling.
ADVANTAGES:
Wide range of use from Ø 2 mm up to Ø 25 mm
Complete fusion, hence high strength
Weldable even on thin sheet metal
No or only very little reverse marking
No changes in material such as deformation or distortion
No drill holes required, hence no leaking
Corrosion problems can be minimized
Access to parts only required from one side
Various material combinations possible
No time and cost consuming preparatory and finishing works necessary
Fast and easy operation ensure high productivity
Can be easily automated with standard weld studs
DETAILS OF SRM STUD WELDING
WITH A ROTATING MAGNETIC FIELD
The patented stud welding process in the radial symmetrical magnetic field (patent no.: 10 2004 051 389) in conjunction with the innovative HZ-1 universal weld stud featuring a plane end face and centring tip enables the safe and clean welding of weld studs up to M16. In this process, the use of ceramic rings is no longer needed.
This procedure opens up whole new possibilities especially in automated stud welding plants and large-scale component production.
